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Gas engines TCG 2032 - with facts and figures
  • MWM product line with highest power ranges 3 000 – 4300 kW.
  • Kinds of gas: natural gas, biogas +, landfill gas, sewer gas, colliery gas, coke gas.
  • Primarily used in large isolated power plants with a capacity up to 100 000 kW.
  • This product line is significant for its high reliability and low maintenance costs.
  • More than 600 plants with total power of about 2 200 000 kW have been installed in different countries of the world.
Low operational costs
  • High fuel utilization coefficient and low operational costs due to improved spark plugs.
  • New positive crankcase ventilation allows improving the process of reburning and increasing efficiency coefficient due to the use of gases entered the crankshaft out of the combustion chamber.
  • High operation availability due to long service intervals –the first maintenance after 4000 hours, overhaul after 80 000 hours.
  • Greasing oil consumption is 30% lower as compared to competitive products due to modernization of valve stem seal, oil wiper and piston rings.
Unit’s cost effectiveness due to soot-free burning
  • Open combustion chamber with chamber spark plugs enables soot-free burning process.
  • Langer service intervals of exhaust gas heat exchangers.
  • Absence of pre-chamber makes high-priced maintenance unnecessary and increases the equipment’s reliability.
Rare shutdowns due to long service intervals
  • No more than two process shutdowns a year for preventive maintenance.
  • The longest time interval before overhaul in this field.
  • Usage of replacement components permits to save up to 75 % of time during the overhaul and as a result save funds.
High availability
  • Actual power optimization of this engine’s model upon conditions not corresponding to ISO.
  • High unit capacity – 4 300 kW is achieved with the use of A140 high-pressure turbocharger.
  • A turbocharger ensures a high compression ratio and enables gas engine operation at full load at temperature up to 45°C.
  • Fixed capacity is achieved with the use of exhaust gas waste gate at different inlet air temperatures and mounting heights.
  • Balancing of reserve charging pressure by means of load ensures a higher efficiency coefficient and optimum load set.
Low installation costs
  • Small aggregate of compact size and low noise and vibration level ensures minimum installation expenses.
  • Specific power-to-weight ratio of this unit is by 40 per cents better than the same of competitors.
  • Due to a lighter weight of engine’s component a need for a lift crane arises more rarely.
  • The length of TCG 2032 V16 is by 30% less that the same of competitors.
  • A light weight and compact sizes makes transportation easier even at long distances.
Tightly scheduled project implementation
  • Use of factory-assembled components enables a fast and simple on-site installation.
  • Unified construction of certain modules allows changing unit’s power in a flexible way.
  • Small space is required due to units’ compact construction.
  • Unit’s designing and manufacturing by single operator ensures project implementation without any problems or additional expenses.
Low service costs
  • Improved maintenance concept due to easy access to cylinder blocks.
  • Long service intervals and maintenance-friendly design.
  • Reduction of maintenance costs due to 50% less quantity of spare parts as compared to previous model.
  • Lower maintenance costs due to use of open combustion chamber with pre-chamber spark plugs.

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